by HOWARD LEWIN
During the past few decades there has been a revolution in woodturning tools, from lathes and chucks to gouges and boring bars. As a result, what once was deemed difficult or even impossible to turn has become commonplace. In the area of hollow-vessel turning, two innovators stand out. The first is David Ellsworth, who in the 1970s began turning vessels with small openings. His first tools were scrapers he had bent with a welding torch. Later he developed longer-handled tools with swivel tips that held machinist’s tool bits. These offered more control and safety and could produce a wider variety of enclosed vessel forms. Jerry Glaser, an aerospace engineer and hobbyist wood turner, took the ball from there, working to reduce the long tool’s tendency to catch and jerk downward. He came up with a double articulating tip that swivels to place the cutting edge at the tool’s centerline. Other variations continue to emerge, making new vessel forms possible. I use a Glaser-designed boring bar for my hollow-vessel work.
The bar is filled with buckshot to dampen vibration. The tip is double-articulated, and a large counterweight attached to the bar reduces the impact of catches, which can be murder on the wrists. This tool’s innovative design makes cutting into end grain much less daunting. The other key to success is using green wood.
Aside from the joy and ease of turning wet wood—ribbons just stream off the workpiece, even in end grain—I also like the subtle way green wood moves and dries. Many turners avoid green wood because of its tendency to crack as it dries.
However, as I explained in an article on green-wood bowls, the drying process is easily controlled, reducing the likelihood of checking. The first key is to keep the vessel walls thin and uniform, which not only allow the walls to flex but also equalize drying stresses. The second is to wrap the freshly turned vessel in brown paper bags to slow the release of moisture. Following these guidelines, I seldom see checks or cracks.Shape the outside first Turn the outside of this piece just as you would the outside of any green-wood vessel.